I also have a boss psa adaptor, and daisy chain cables and all the wires I need. Its just building a cool little board.
You can get really cheap pedal boards without power, that come with bags or in a hard case, but if you want to build one. . . (been thinking about this myself lately.
I'd start by spacing out my pedals on a piece of paper and tracing a rectangle around them. Maybe leave room for a couple more.
I'd probably go with 3/8" plywood and cut the board, trying to round the corners if you have the tools for it. The next step would be to get some dark fabric, or paint to cover the board. To make it look nice, use a dark primer to start, then paint multiple thin coats. If fabric get a heavy-duty staple gun to attach.
Then, you need to think about feet, or angles. You might cut some wedged pieces as a base to angle your board up.
You might build little "rails" for the pedals to rest on the front.
You could also use velcro tape to secure the pedals.
I saw a guy who built a box that clipped onto the board for carrying.
The sky is really the limit, but it all depends on your carpentry skills, and how much your time is worth to you. If you spend hours and have to buy new tools, perhaps buying a manufactured board would be cheaper.
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